ECG Engineering provides innovative electrical and automation solutions to the mining, power and mineral processing industries worldwide. Proudly Australian owned, we deliver tailored solutions that meet your project goals — from feasibility through to design, commissioning and beyond.

We apply precision and agile thinking to every project, working closely with industry-leading technology partners to create solutions that are truly “fit-for-purpose.”

With offices in Australia, Canada, the Philippines and Tanzania, our global team of experts is ready to tackle local challenges and deliver exceptional results.

No matter where we work, our commitment to high standards ensures the success, safety and sustainability of world-class operations.

Turnkey Solutions Proven to Optimise Productivity, Performance and Commercial Returns

Backed by more than three decades of experience, ECG Engineering is known for delivering high quality, integrated electrical and control systems solutions tailored to meet the specific needs of each project.

From inception to completion, our services encompass the entire project life cycle and take into consideration safety in design, mine modernisation, plant operability and maintainability and overall asset performance.

Whether seeing a project through from start to finish, or lending our expertise to a specific stage, we provide the flexibility and technical capability to ensure the best possible outcome.

Our Core Capabilities

Process, Electrical, and Instrumentation Engineering

Our multi-disciplinary team delivers a full suite of process, electrical, instrumentation, and control systems engineering, all under one roof.

With deep expertise in the mining industry, we understand its unique challenges. Our track record of successful projects across a wide range of commodities—including gold, copper, lithium, iron ore, zinc, nickel, cobalt, graphite, and mineral sands—equips us with the specialised knowledge needed to meet the specific requirements of each mineral.

Our Expertise Includes:

• Studies & Analysis: Concept studies, pre-feasibility, and detailed feasibility studies
• Process Engineering: Process design, analysis, and modelling
• Audits & Safety: Plant design and safety audits
• Power Systems: Power system design and modelling
• Control Systems: Design and implementation of MES, PLC, DCS, SCADA, RTU, and HMI solutions
• Mineral Processing Equipment: Engineering for motors, crushers, pumps, mills, kilns, high-pressure grinding rolls, agitators, large rectifiers, furnaces, and conveyors
• Project Execution: Procurement, construction supervision, and commissioning

Power Systems

Our power systems expertise encompasses power generation, network planning and transmission.

We specialise in power systems for mining and process plant applications – from designing new power plants, to increasing the capacity and efficiency of existing facilities.

Combining global experience, advanced technology and tried-and-tested processes, we ensure smooth project delivery, even in some of the most challenging environments. With an extensive international network, we bring together the necessary resources for smooth project execution.

Our capabilities in this area include:

• Power Systems Analysis: Including load flow, short-circuit and reliability studies. Our approach predicts the impact of future demand, optimises system design and efficiency, identifies potential issues and offers recommendations for enhancing performance.
• Feasibility and Options Studies: We explore design options and select cost-effective solutions based on performance, sustainability and operability. We evaluate technical, financial and logistical aspects to ensure project success, offering detailed assessments of risks and providing valuable insights to guide decision-making.
• Power Generation: We deliver turnkey power generation systems for mining and mineral processing, including gas, diesel, renewables and hybrid systems. Our expertise spans design, installation, commissioning and operational handover, ensuring reliable performance. We also design systems for island or grid-connected operations, optimising load distribution for efficiency.
• Transmission Power Lines and Substations: We offer integrated services for high voltage transmission networks and substations including design, construction and commissioning. We conduct grid connection studies, utility negotiations and ensure regulatory compliance. Our designs include protection systems, transmission stability assessments and power quality improvements to ensure reliable and consistent power supply.

Renewable & Hybrid Energy Systems

Being part of the green energy transition is at the core of our business. We understand that our clients, partners and local communities are increasingly seeking enhanced environmental performance and a reduced reliance on fossil fuels.

With our innovative approach and knowledge of the latest technologies, we aim to set new standards in decarbonisation by delivering renewable energy solutions – including solar, wind and battery storage – to the mining sector.

Our team understands the unique challenges of integrating renewables into mining environments – from consistency of supply through to the challenges of operating in remote locations.

As a trusted engineering partner, we can guide mine operators through the process of identifying viable renewable energy options that align with their sustainability, technical and commercial requirements through:

• Renewable energy assessments
• Conceptual and detailed feasibility studies
• Technical and commercial evaluation of renewable resources and options
• On-grid and off-grid applications
• HOMER software for renewable optimisation
• Power quality and reliability assessments
• Load shedding and mill motor starting
• Microgrid systems

Automation and Control Systems Engineering

Control and automation are at the heart of what we do. Using the latest technology and industry best practices, we design and implement customised control systems that deliver exceptional cost and operational benefits for both mobile and fixed equipment in greenfield and brownfield environments.

We collaborate closely with our clients to maximise functionality, scalability, and long-term performance—whether developing new systems or optimizing existing ones. Our approach is guided by industry standards, ensuring compliance, safety, and efficiency.

ECG provides end-to-end control and automation solutions, including:

• Concept & Design: Feasibility studies, system architecture, and detailed engineering
• Development & Testing: Procurement, coding, simulation, and virtualised testing to validate solutions before deployment, ensuring reliability, efficiency, and seamless integration.
• Installation & Commissioning: Seamless on-site integration with minimal downtime.
• Training & Support: Ongoing site and remote support, performance testing, and system optimisation.

With expertise across all major automation platforms, including Rockwell Automation, Schneider Electric, Siemens, and Emerson, we select the most optimal technology for each project.

Our controls expertise Include:

• Manufacturing Execution Systems (MES)
• Programmable Logic Controllers (PLC)
• Distributed Control Systems (DCS)
• Remote Terminal Units (RTU) & Radio Integration
• Supervisory Control & Data Acquisition (SCADA)
• Human-Machine Interface (HMI)
• High-performance Abnormal Situation Management (ASM) graphics
• Alarm Management.
• Industrial Data Historians & Analytics

Plant and System Optimisation

We go beyond developing standard control system processes by offering our clients added value as a systems integrator. We can effectively bring together all the puzzle pieces, integrating various aspects into a cohesive and efficient system.

Our expertise lies in systemising vendor software packages, ensuring they work harmoniously to maximise performance and functionality.

We can also conduct legacy system audits and provide upgrades for control systems in need of modernisation. We’ll conduct a thorough assessment of your existing systems to understand the specific requirements and challenges. We’ll then procure the necessary new systems and install the required software, before conducting rigorous testing and configuration at our facilities before deploying the system at your site.

Consultancy and Advisory

We leverage our extensive industry knowledge and experience across all stages of the project life cycle to provide the right support exactly when and where it is needed.

Whether our clients require complete assistance or support at various stages in the process, we can guide them in making informed decisions that de-risk their projects and boost their chances of success.

Our professional advisory services include:

• Electrical safety audits
• Power station audits
• Plant control system audits
• Instrumentation audits
• Insurance appraisals covering audit claim assessment and accident investigations
• Technical advice on Power Purchase Agreements
• Utility and network provider negotiations
• Contract negotiations

Applying Innovation to Meet Real-World Challenges

We’re helping to transform the mining industry through powerful tools and technologies to enhance performance and sustainability.

Our process simulation and machine learning technologies enable us to simulate complex operations, test different scenarios and optimise workflows before deploying in real-world conditions. By leveraging predictive modeling, we enhance equipment performance, streamline operations and reduce downtime. Machine learning continuously refines processes, identifying inefficiencies and uncovering opportunities for improvement — leading to smarter, data-driven decision-making.

The mining sector generates vast amounts of data, but without the right tools, this information remains untapped. Our big data analytics and data management solutions transform raw operational data into valuable insights, enabling proactive asset management, real-time monitoring and predictive maintenance. We integrate data across multiple sources — machinery, sensors and operational systems — to provide a holistic view of performance, helping miners reduce costs, minimise risk and improve sustainability.

In addition, our industrial networking solutions provide robust and resilient connectivity across remote and challenging environments. Whether enabling real-time automation, supporting Internet of Things (IoT) infrastructure, or maintaining mission-critical communications, we design and deploy high-performance networks that ensure data flows quickly, securely and reliably.

With our forward-thinking approach, we are helping to shape the future of mining and empowering our partners to meet the challenges of tomorrow.

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